Manufacturing a prototype means telling people about your invention who did not previously know it.
That is a disclosure, and disclosure has consequences that most inventors think about after the fact rather than before.
Public disclosure before filing forfeits patent rights in most of the world. There is no grace period outside the US and a handful of jurisdictions.
The fix is straightforward and has to happen first. File, or disclose under a signed NDA, before the quote request rather than after it.
What counts as disclosure
| Action | Public disclosure? |
|---|---|
| Quote request describing the invention | Potentially, without an NDA |
| Sending drawings to a shop, no NDA | Potentially |
| Disclosure under a signed NDA | Generally not |
| Trade show display | Yes |
| Crowdfunding campaign page | Yes |
| Published paper or conference talk | Yes |
| Offer for sale, even one unit | Yes |
| Internal use within your own company | Generally not |
The quote request is the one that catches people. It feels like a preliminary enquiry and it can be a detailed technical disclosure to a party under no obligation.
Offers for sale count without any sale occurring. A single unit offered publicly starts the clock.
Grace periods
| Jurisdiction | Grace period |
|---|---|
| United States | 1 year from your own disclosure |
| Most other countries | None |
| A few | Narrow, limited circumstances |
The US grace period does not travel. Relying on it preserves US rights and destroys foreign ones simultaneously.
Which makes "file before disclosing" the safe rule for anyone who might want protection outside the US. See patent priority date.
What an NDA does and does not do
| Does | Does not |
|---|---|
| Keeps the disclosure confidential | Stop independent development |
| Preserves the position in no-grace-period countries | Create any right to exclude |
| Creates a contractual remedy | Survive public disclosure of the information |
| Binds that counterparty | Bind anyone else |
| Can allocate IP ownership, if drafted to | Do so automatically |
An NDA restrains one party. It does nothing about anyone else who arrives at the same idea independently.
It must be signed before disclosure. Material disclosed before signing is frequently outside its scope, and that is exactly when the technical conversation happens.
Read the shop's standard form rather than assuming it protects you. Many are drafted from the shop's side and are narrower than they look.
Who owns what the shop contributes
| Contribution | Ownership |
|---|---|
| Following your instructions | Not inventorship |
| Conceiving a claimed feature | Potentially joint inventorship |
| Manufacturing know-how they already had | Theirs |
| Improvements conceived during the work | Depends on the agreement |
| Tooling and fixtures | Usually theirs, unless agreed |
Joint inventorship has consequences most inventors do not expect. Absent an agreement, each joint owner can license the whole invention without accounting to the others.
Use present-tense assignment language. "Hereby assigns" operates immediately; "agrees to assign" creates only an obligation. See intellectual property assignment.
A shop engineer who solves a problem for you may be a co-inventor, and correcting inventorship afterwards is harder than addressing it in the agreement.
What the agreement should cover
| Provision | Why |
|---|---|
| Confidentiality, signed before disclosure | The core |
| Present-tense assignment of any IP arising | Ownership |
| Restriction on the shop's own use | They work for competitors too |
| No reverse engineering or retention | Beyond the project |
| Return or destruction of materials | At project end |
| Ownership of tooling | Frequently contested |
| Subcontractor flow-down | Their suppliers see it too |
| What happens if the project ends | Exit |
Subcontractor flow-down is routinely omitted. A shop that outsources part of the work has disclosed your invention to a party your NDA does not reach.
Tooling ownership matters commercially even where IP is settled, because tooling you do not own can lock you into one supplier.
You do not need a prototype to file
| Requirement | Detail |
|---|---|
| Working model | Not required |
| Enablement | Required — in the specification |
| Test | Could a skilled person make and use it from your description? |
| Best mode | The best way you knew at filing |
Enablement is a writing requirement, not a building one. You must describe the invention well enough that someone skilled in the field could make it.
Which means filing first is usually possible. Where prototyping is genuinely needed to understand the invention well enough to describe it, an NDA-protected process is the alternative.
Employees and contractors on the project
| Party | Ownership without an agreement |
|---|---|
| Employee, written assignment in place | The employer |
| Employee, no written assignment | Potentially the employee |
| Contractor, no written assignment | Frequently the contractor |
| Shop engineer conceiving a claimed feature | Potentially a joint inventor |
| Freelance industrial designer | Same risk |
Contractor gaps are the most common ownership defect found in diligence. Paying for work does not buy the IP in it.
Get assignments before the work starts, in present tense, covering future output.
The safer sequence
| Step | Timing |
|---|---|
| 1. Free prior art search | Before anything |
| 2. Document the invention in writing | Dated |
| 3. File a provisional | Before external disclosure |
| 4. Sign NDAs with any shop | Before technical conversations |
| 5. Prototype and iterate | Within the 12 months |
| 6. File the non-provisional | Before the deadline |
| 7. Public launch, trade shows, crowdfunding | After filing |
Step one costs nothing and eliminates most inventions before any prototype money is spent. See patent an idea free.
Step three is the cheap insurance. A provisional at micro entity rates costs about $60 in fees, and the drafting is where the real cost and the real value sit.
Step seven is where foreign rights are most often lost, because launches are planned around commercial readiness rather than filing status.
Worked example: two inventors, same prototype
Both engage the same fabrication shop.
| Inventor A | Inventor B | |
|---|---|---|
| Prior art search | Skipped | Done first, free |
| Provisional filed | After the prototype | Before contacting anyone |
| NDA | Signed after the quote | Signed before any disclosure |
| Quote request content | Full drawings and description | Redacted, then full under NDA |
| Shop suggested a design change | Adopted, no agreement | Adopted, assignment in the contract |
| Crowdfunding launch | Before the non-provisional | After filing |
Where each ended up
| Inventor A | Inventor B | |
|---|---|---|
| US rights | Grace period may apply | Clean |
| Foreign rights | Forfeited | Preserved |
| Inventorship | Shop engineer may be a co-inventor | Assigned |
| Priority date | The non-provisional | The provisional |
| Prior art in between | Citable | Not citable |
Inventor A did nothing unusual. Every step felt like normal product development.
Three separate rights problems accumulated from ordinary decisions taken in the wrong order.
The cost of doing it Inventor B's way was a few hundred dollars and two weeks.
Experimental use
| Situation | Effect on the clock |
|---|---|
| Genuine experimentation | May negate public use |
| Testing under your control, records kept | Supports the argument |
| Testing that is really market evaluation | Does not |
| Public demonstration | Public use |
| Sale, even for testing | Offer for sale |
Experimental use is narrow and fact-dependent. It applies where testing is genuinely necessary to perfect the invention, not where the purpose is gauging demand.
Keep records if you rely on it — what was tested, why, under whose control, and what was learned.
Cost of getting the order wrong
| Error | Recoverable? |
|---|---|
| Disclosed before filing, US only affected | Grace period may save it |
| Disclosed before filing, foreign rights | No |
| No NDA with the shop | Depends on circumstances |
| Shop engineer is an unlisted co-inventor | Correctable, awkwardly |
| Launched before the non-provisional | May be fine in the US |
Only the foreign row is unrecoverable, and it is the one most easily avoided.
Overseas manufacturing
| Consideration | Detail |
|---|---|
| Disclosure analysis | The same |
| NDA enforceability | Practically harder |
| Staged disclosure | Reveal only what each stage needs |
| Splitting work between suppliers | No single party has everything |
| Local patent coverage | Reaches manufacturing, not just sales |
| Import rights | A US patent stops import of goods made abroad |
A US patent reaches goods at the border even where they were made lawfully elsewhere, which is the practical answer to manufacturing in a country where you hold nothing.
Coverage in the manufacturing jurisdiction is stronger still, because it reaches the supply chain rather than the distribution channel. See patent rights.
What to disclose, and when
| Stage | Disclose |
|---|---|
| Initial enquiry | Capability and materials only — no invention detail |
| After NDA signed | Full drawings and specification |
| During the work | As needed for the task |
| Subcontractors | Only under flow-down obligations |
| Public launch | After filing |
Staged disclosure limits exposure at each step. A shop can quote on capability before it needs to see how the invention works.
This matters most where NDA enforcement is practically difficult, which is the usual position with distant suppliers.
Cost against risk
| Step | Cost |
|---|---|
| Free prior art search | $0 |
| Provisional, micro entity fee | ~$60 |
| Provisional drafting | $1,500–$4,000 |
| NDA from a template | Low |
| Foreign rights, once forfeited | Unrecoverable |
The asymmetry is the whole point. Filing first costs a known, modest amount. Disclosing first can cost every foreign market permanently, and no later spending recovers it.
Only 41.4% of US utility patents reach full term anyway — see the patent survival curve — so overspending before knowing the invention is novel is its own risk.
Records to keep
| Record | Why |
|---|---|
| Dated invention description | Evidence of what you had, and when |
| Signed NDAs, with dates | Before disclosure |
| What was disclosed, to whom, when | Reconstructing the timeline |
| Design contributions and who made them | Inventorship |
| Assignment agreements | Ownership |
| Testing purpose and results | Experimental use, if relied on |
Timelines get reconstructed years later in validity challenges and inventorship disputes. Contemporaneous records are what make that possible.
Manufacturing a prototype: the checklist
- Run the free prior art search first. It may end the project cheaply.
- File a provisional before contacting any shop, where you can.
- Sign the NDA before the technical conversation, not after the quote.
- Read the shop's standard NDA. Many are drafted from their side.
- Include present-tense assignment of any IP arising from the work.
- Require subcontractor flow-down. Their suppliers see it too.
- Address tooling ownership explicitly.
- Treat design contributions as an inventorship question, not a courtesy.
- Do not launch, exhibit or crowdfund before filing if foreign rights matter.
- Remember you do not need a prototype to file. Enablement is a writing requirement.