Manufacturing a prototype means telling people about your invention who did not previously know it.

That is a disclosure, and disclosure has consequences that most inventors think about after the fact rather than before.

Public disclosure before filing forfeits patent rights in most of the world. There is no grace period outside the US and a handful of jurisdictions.

The fix is straightforward and has to happen first. File, or disclose under a signed NDA, before the quote request rather than after it.

What counts as disclosure

Action Public disclosure?
Quote request describing the invention Potentially, without an NDA
Sending drawings to a shop, no NDA Potentially
Disclosure under a signed NDA Generally not
Trade show display Yes
Crowdfunding campaign page Yes
Published paper or conference talk Yes
Offer for sale, even one unit Yes
Internal use within your own company Generally not

The quote request is the one that catches people. It feels like a preliminary enquiry and it can be a detailed technical disclosure to a party under no obligation.

Offers for sale count without any sale occurring. A single unit offered publicly starts the clock.

Grace periods

Jurisdiction Grace period
United States 1 year from your own disclosure
Most other countries None
A few Narrow, limited circumstances

The US grace period does not travel. Relying on it preserves US rights and destroys foreign ones simultaneously.

Which makes "file before disclosing" the safe rule for anyone who might want protection outside the US. See patent priority date.

What an NDA does and does not do

Does Does not
Keeps the disclosure confidential Stop independent development
Preserves the position in no-grace-period countries Create any right to exclude
Creates a contractual remedy Survive public disclosure of the information
Binds that counterparty Bind anyone else
Can allocate IP ownership, if drafted to Do so automatically

An NDA restrains one party. It does nothing about anyone else who arrives at the same idea independently.

It must be signed before disclosure. Material disclosed before signing is frequently outside its scope, and that is exactly when the technical conversation happens.

Read the shop's standard form rather than assuming it protects you. Many are drafted from the shop's side and are narrower than they look.

Who owns what the shop contributes

Contribution Ownership
Following your instructions Not inventorship
Conceiving a claimed feature Potentially joint inventorship
Manufacturing know-how they already had Theirs
Improvements conceived during the work Depends on the agreement
Tooling and fixtures Usually theirs, unless agreed

Joint inventorship has consequences most inventors do not expect. Absent an agreement, each joint owner can license the whole invention without accounting to the others.

Use present-tense assignment language. "Hereby assigns" operates immediately; "agrees to assign" creates only an obligation. See intellectual property assignment.

A shop engineer who solves a problem for you may be a co-inventor, and correcting inventorship afterwards is harder than addressing it in the agreement.

What the agreement should cover

Provision Why
Confidentiality, signed before disclosure The core
Present-tense assignment of any IP arising Ownership
Restriction on the shop's own use They work for competitors too
No reverse engineering or retention Beyond the project
Return or destruction of materials At project end
Ownership of tooling Frequently contested
Subcontractor flow-down Their suppliers see it too
What happens if the project ends Exit

Subcontractor flow-down is routinely omitted. A shop that outsources part of the work has disclosed your invention to a party your NDA does not reach.

Tooling ownership matters commercially even where IP is settled, because tooling you do not own can lock you into one supplier.

You do not need a prototype to file

Requirement Detail
Working model Not required
Enablement Required — in the specification
Test Could a skilled person make and use it from your description?
Best mode The best way you knew at filing

Enablement is a writing requirement, not a building one. You must describe the invention well enough that someone skilled in the field could make it.

Which means filing first is usually possible. Where prototyping is genuinely needed to understand the invention well enough to describe it, an NDA-protected process is the alternative.

Employees and contractors on the project

Party Ownership without an agreement
Employee, written assignment in place The employer
Employee, no written assignment Potentially the employee
Contractor, no written assignment Frequently the contractor
Shop engineer conceiving a claimed feature Potentially a joint inventor
Freelance industrial designer Same risk

Contractor gaps are the most common ownership defect found in diligence. Paying for work does not buy the IP in it.

Get assignments before the work starts, in present tense, covering future output.

The safer sequence

Step Timing
1. Free prior art search Before anything
2. Document the invention in writing Dated
3. File a provisional Before external disclosure
4. Sign NDAs with any shop Before technical conversations
5. Prototype and iterate Within the 12 months
6. File the non-provisional Before the deadline
7. Public launch, trade shows, crowdfunding After filing

Step one costs nothing and eliminates most inventions before any prototype money is spent. See patent an idea free.

Step three is the cheap insurance. A provisional at micro entity rates costs about $60 in fees, and the drafting is where the real cost and the real value sit.

Step seven is where foreign rights are most often lost, because launches are planned around commercial readiness rather than filing status.

Worked example: two inventors, same prototype

Both engage the same fabrication shop.

Inventor A Inventor B
Prior art search Skipped Done first, free
Provisional filed After the prototype Before contacting anyone
NDA Signed after the quote Signed before any disclosure
Quote request content Full drawings and description Redacted, then full under NDA
Shop suggested a design change Adopted, no agreement Adopted, assignment in the contract
Crowdfunding launch Before the non-provisional After filing

Where each ended up

Inventor A Inventor B
US rights Grace period may apply Clean
Foreign rights Forfeited Preserved
Inventorship Shop engineer may be a co-inventor Assigned
Priority date The non-provisional The provisional
Prior art in between Citable Not citable

Inventor A did nothing unusual. Every step felt like normal product development.

Three separate rights problems accumulated from ordinary decisions taken in the wrong order.

The cost of doing it Inventor B's way was a few hundred dollars and two weeks.

Experimental use

Situation Effect on the clock
Genuine experimentation May negate public use
Testing under your control, records kept Supports the argument
Testing that is really market evaluation Does not
Public demonstration Public use
Sale, even for testing Offer for sale

Experimental use is narrow and fact-dependent. It applies where testing is genuinely necessary to perfect the invention, not where the purpose is gauging demand.

Keep records if you rely on it — what was tested, why, under whose control, and what was learned.

Cost of getting the order wrong

Error Recoverable?
Disclosed before filing, US only affected Grace period may save it
Disclosed before filing, foreign rights No
No NDA with the shop Depends on circumstances
Shop engineer is an unlisted co-inventor Correctable, awkwardly
Launched before the non-provisional May be fine in the US

Only the foreign row is unrecoverable, and it is the one most easily avoided.

Overseas manufacturing

Consideration Detail
Disclosure analysis The same
NDA enforceability Practically harder
Staged disclosure Reveal only what each stage needs
Splitting work between suppliers No single party has everything
Local patent coverage Reaches manufacturing, not just sales
Import rights A US patent stops import of goods made abroad

A US patent reaches goods at the border even where they were made lawfully elsewhere, which is the practical answer to manufacturing in a country where you hold nothing.

Coverage in the manufacturing jurisdiction is stronger still, because it reaches the supply chain rather than the distribution channel. See patent rights.

What to disclose, and when

Stage Disclose
Initial enquiry Capability and materials only — no invention detail
After NDA signed Full drawings and specification
During the work As needed for the task
Subcontractors Only under flow-down obligations
Public launch After filing

Staged disclosure limits exposure at each step. A shop can quote on capability before it needs to see how the invention works.

This matters most where NDA enforcement is practically difficult, which is the usual position with distant suppliers.

Cost against risk

Step Cost
Free prior art search $0
Provisional, micro entity fee ~$60
Provisional drafting $1,500–$4,000
NDA from a template Low
Foreign rights, once forfeited Unrecoverable

The asymmetry is the whole point. Filing first costs a known, modest amount. Disclosing first can cost every foreign market permanently, and no later spending recovers it.

Only 41.4% of US utility patents reach full term anyway — see the patent survival curve — so overspending before knowing the invention is novel is its own risk.

Records to keep

Record Why
Dated invention description Evidence of what you had, and when
Signed NDAs, with dates Before disclosure
What was disclosed, to whom, when Reconstructing the timeline
Design contributions and who made them Inventorship
Assignment agreements Ownership
Testing purpose and results Experimental use, if relied on

Timelines get reconstructed years later in validity challenges and inventorship disputes. Contemporaneous records are what make that possible.

Manufacturing a prototype: the checklist

  1. Run the free prior art search first. It may end the project cheaply.
  2. File a provisional before contacting any shop, where you can.
  3. Sign the NDA before the technical conversation, not after the quote.
  4. Read the shop's standard NDA. Many are drafted from their side.
  5. Include present-tense assignment of any IP arising from the work.
  6. Require subcontractor flow-down. Their suppliers see it too.
  7. Address tooling ownership explicitly.
  8. Treat design contributions as an inventorship question, not a courtesy.
  9. Do not launch, exhibit or crowdfund before filing if foreign rights matter.
  10. Remember you do not need a prototype to file. Enablement is a writing requirement.